The Vernon plant the place Farmer John sizzling canine have been as soon as made will quickly be cranking out hundreds of thousands of kilos of meat sticks for a fast-growing Southern California snack meals firm.
It will likely be the second manufacturing facility for Archer, which must broaden past its plant in San Bernardino, Chief Government Eugene Kang mentioned.
A part of the Vernon plant that Farmer John left behind in 2023 is being utterly refurbished by Archer and can make use of greater than 200 folks when it opens in September. The Vernon plant addition will price about $30 million.
Archer is taking up what was Farmer John’s processing plant, Kang mentioned, the place Farmer John cooked ham, sausage and sizzling canine.
Farmer John provided the meat for well-known Dodger Canine at Dodger Stadium for many years, however couldn’t attain a brand new contract settlement with the Dodgers, and Farmer John stopped being the stadium’s fundamental sizzling canine supplier in 2021.
The Vernon facility.
(Pascal Shirley for Archer)
“I don’t know exactly what happened between them and the Dodgers,” he mentioned, however “we’re now the official meat snack of the Dodgers.”
The Dodgers lately signed a multiyear contract with Archer, MLB introduced final month. Archer’s jerky and meat sticks are offered at stadium concession stands, a satisfying improvement for Southern California native Kang.
“As a kid growing up, the Dodger Dog was ingrained in my childhood and my life,” he mentioned.
He additionally developed a style for jerky whereas stocking cabinets at his household’s comfort shops scattered throughout Southern California’s deserts. As a younger man on a street journey together with his aunt to the Grand Canyon, he fell in love with jerky he sampled from a roadside stand.
Archer CEO and founder Eugene Kang with merchandise.
(Archer)
Kang tracked down the small jerky producer close to San Bernardino and got down to meet the producer, an 80-year-old man named Celestino “Charlie” Mirarchi who was close to retirement. Kang and his aunt purchased Mirarchi’s enterprise in 2011 and used Mirarchi‘s recipe to build his own jerky empire.
Archer achieved a breakthrough in 2014 through a partnership with Huy Fong Sriracha to create a sriracha flavored jerky.
The new flavor caught the attention of some big retailers including Kroger and Sprouts, and helped Archer expand its reach, Kang said. Among the 30,000 stores selling Archer products today are Costco, Whole Foods Market, Walmart, Target, Albertsons and 7-Eleven.
Kang said the company, which employs nearly 200, had a 90% increase in sales last year, mostly fueled by meat sticks, and will take in nearly $500 million in revenue in the next 18 months.
The new Vernon plant, which will cost about $30 million, will focus on beef and turkey meat sticks, eventually operating three shifts a day producing 36 million pounds of meat sticks per year, Kang said.
Most of Archer’s grass-fed beef provide comes from Australia and New Zealand, the corporate mentioned. Archer competes within the premium clean-ingredient, protein-rich and handy snacks meals class.
